1 Industry Pain Points
Traditional bevel cutting uses punching, grinding, flame, plasma and other processing methods, or uses laser straight cutting to cut materials, and then processes the bevel manually or with the assistance of an automatic planer. There are problems such as deep cuts, large thermal deformation, large gaps, missing arc angles, multiple processes, long cycles, and high labor costs, which in turn affect the subsequent welding quality and increase processing costs. In addition, the traditional process is cumbersome and the production efficiency is low, which cannot meet the needs of large-scale bevel cutting.
2 Solutions
One-stop solution to bevel cutting problems
Skill 1: Supports multi-type bevel cutting
Equipped with a five-axis linkage laser processing dedicated intelligent control system, it can support multiple bevel types such as V, Y, X, K and gradient, with a maximum angle of ±45° cutting, reducing some processing steps, greatly reducing the difficulty of welding, and effectively improving the efficiency of sheet metal processing.
Skill 2: One-knife forming reduces bevel processing costs
One-time forming can be achieved without secondary processing, with high efficiency and low cost. The processed workpiece can be directly used for welding, which greatly shortens the production process, reduces manufacturing and labor costs, and the plate utilization rate reaches 95%, which can effectively help enterprises reduce costs and increase efficiency.
Skill 3: Efficient cutting of thick plates/large pipe bevels
With 10,000 watts of power, it can support the cutting of metal plates up to 60 mm thick and bevel cutting of super-large and super-heavy pipes, which can not only broaden the processing scope and application scenarios of enterprises, but also greatly improve the production efficiency of enterprises.
Skill 4: Achieve stable mass production
This bevel assembly uses a swing shaft reducer and is equipped with a high-precision servo control unit to ensure the swing accuracy of the cutting head and improve the bevel angle accuracy of the processed parts, thereby achieving high-efficiency and high-precision processing, stable cutting quality, and meeting the needs of mass processing and production of bevel parts.